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GVM Upgrades

Boost your vehicle's legal carry capacity with our federally approved SSM GVM upgrades, available nationwide across Australia.

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GVM Upgrades: Everything You Need to Know

What is a GVM Upgrade?

A Gross Vehicle Mass (GVM) upgrade involves increasing the maximum legal weight that a vehicle can carry, including the vehicle’s own weight, passengers, cargo, and any additional accessories. For 4WD enthusiasts, a GVM upgrade is essential for ensuring that your vehicle remains compliant with road regulations while carrying heavy loads during off-road adventures.

Why Consider a GVM Upgrade?

1. Compliance:
Overloading your vehicle can lead to hefty fines and legal issues. A GVM upgrade ensures your vehicle is compliant with Australian regulations, avoiding penalties and enhancing safety.

2. Safety:
An overloaded vehicle can compromise handling, braking, and overall safety. Upgrading your GVM ensures your vehicle can handle the additional weight, providing better stability and control.

3. Performance:
Enhanced suspension and braking systems that come with a GVM upgrade can improve your vehicle’s performance, making it more capable of handling rough terrains and heavy loads.

4. Vehicle Longevity:
By ensuring your vehicle is not overloaded, you can reduce wear and tear on the engine, suspension, and other critical components, extending the lifespan of your 4WD.

  • 1. Engineering Certification:

    A GVM upgrade must be performed by a certified automotive engineer. The engineer will assess your vehicle and design a suitable upgrade that meets safety and compliance standards.

  • 2. Compliance Plate:

    Once the upgrade is completed, a new compliance plate with the upgraded GVM must be affixed to the vehicle. This plate is essential for proving that the vehicle meets the required standards.

  • 3. Mod Plate:

    In Queensland, vehicles with GVM upgrades must also have a modification plate (mod plate) issued by an approved examiner. This plate verifies that the modification has been inspected and complies with Queensland’s vehicle standards.

  • 4. Registration Update:

    After completing the GVM upgrade and obtaining the necessary plates, you must update your vehicle’s registration details with the Queensland Department of Transport and Main Roads (TMR). This ensures that the upgraded GVM is recorded in the vehicle’s official records.

Frequently Asked GVM Upgrade Questions

Carry more - Safely & Legally

Enhance Your 4WD's Payload Capacity

The payload capacity of modern 4WDs often appears impressive on paper but can quickly decrease when you add accessories, gear, and passengers. Staying within your vehicle's Gross Vehicle Mass (GVM) can become nearly impossible. A recognised Second Stage Manufacturer (SSM) develops and federally certifies components to increase your vehicle's GVM. This allows authorised dealers to install GVM kits for various vehicles, both pre- and post-registration. Maximize your payload without compromising roadworthiness. Each complete GVM kit undergoes rigorous testing to ensure ADR compliance.

Federal Approval for GVM Upgrades:

Ensuring Performance and Compliance

Federal approval for GVM upgrades requires rigorous testing to ensure that the vehicle performs as well or better than when it left the original manufacturer. You can be confident that your GVM-upgraded 4WD will stop and handle well, even with the increased load on board. Depending on the vehicle, the following testing is required:

- **Finite Element Analysis (FEA) Testing**: Assesses the maximum load-carrying capacity of the vehicle's axles, chassis, or other critical components.
- **Brake Testing**: Includes laden and unladen brake testing, as well as testing under partial system failure to comply with ADR35/00.
- **ESC Testing**: Ensures that the ESC system's response is the same or better than the original vehicle, if required.

The GVM (Gross Vehicle Mass) of any vehicle is the weight in kilograms that the manufacturer specifies as the maximum the vehicle can weigh when fully laden. GVM upgrades allow a vehicle to be certified to carry a greater amount than the original manufacturer without breaching applicable ADRs or laws.

You can upgrade the GVM of a vehicle using either federal approval or state-based approval, depending on whether the vehicle has been registered or not:
- **Federal Approval**: If the vehicle has never been registered, federal approval can be applied. The GVM kit comes complete with an additional compliance plate that will be fixed to the vehicle.
- **State-Based Approval**: If the vehicle is already registered, the data used in federal compliance is utilized in conjunction with a vehicle inspection by an authorized state engineer to certify the vehicle.

A common question is whether GCM (Gross Combination Mass) can be affected by GVM upgrades. The answer is no, as GCM is a state-based decision. This applies regardless of whether the GVM upgrade is done pre- or post-registration. Some installers may claim otherwise, but the fact is that GCM is not assessed, endorsed, or approved by the federal government. According to the Administrator's Circular 0-4-6 published on 29/06/2018:

"As there are no ADRs that require the GCM of a light vehicle (i.e., a vehicle less than 4.5 tonnes Gross Vehicle Mass) to be certified by testing or evidence provided by a manufacturer, the Department does not assess, endorse or approve any purported change to a light vehicle’s GCM specification by an SSM. It is also important to note that the Department does not restrict or prohibit GCM upgrades, as they are an in-service matter that is the responsibility of state and territory registration authorities.”

Understanding GVM and GCM Upgrades

A commonly asked question is whether GVM upgrades affect GCM (Gross Combination Mass). The answer is no! This is true regardless of whether the GVM upgrade is done before or after registration. Some installers may claim otherwise, but the fact is that GCM is a state-based decision.

According to the Administrator's Circular 0-4-6 published on 29/06/2018:

"As there are no ADRs that require the GCM of a light vehicle (i.e., a vehicle less than 4.5 tonnes Gross Vehicle Mass) to be certified by testing or evidence provided by a manufacturer, the Department does not assess, endorse, or approve any purported change to a light vehicle’s GCM specification by a SSM. It is also important to note that the Department does not restrict or prohibit GCM upgrades, as they are an in-service matter that is the responsibility of state and territory registration authorities.”

QUEENSLAND GCM and other modifications

GVM Upgrades of IN SERVICE vehicles (currently registered vehicles) – APPROVED. 

GVM Upgrades under SSM to vehicles PRIOR to initial registration – APPROVED.

GCM Upgrade to IN SERVICE vehicles (currently registered vehicles) – NOT APPROVED

GCM Upgrade under SSM to vehicles PRIOR to initial registration – APPROVED. STILL AN IN SERVICE DECISION SO NO GCM UPGRADE. *2023 update. LS16 code passed for GCM but significant testing to be done before any approvals. SSM not a basis for approval.